Tube degradation
tends to concentrate
in the following areas:
1) where tubes are welded to the tubesheet at the bottom of the steam generator;
2) where tubes pass through support plates;
3) where interior tubes are bent tightly near the top of the steam generatator;
4) where sludge piles accumulate around the tubes. |
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Stress and corrosion cause pits, pinholes, and two
types of tube cracks:
axial cracks run the tube length; circumferential cracks run around the
tube. |
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New cracks are occurring in ways the nuclear industry
doesn't understand and can't predict. For example, cracks are appearing
in mid-span regions, in between support plates, where there is no ready
explanation for their presence. |
We now know that steam generators were
poorly designed and made out of the wrong metal. Crevices, where corrosion
readily occurs, are inherent in vertical steam generator designs. And Inconel,
the nickel/chromium alloy used to make the tubes, is more susceptible to
crevice-corrosion cracking than stainless steel. To quote the senior
NSP nuclear engineer who inspired our title: |
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